truck tyre pyrolysis machine
Basic Info
Model No.: XY-8
Product Description
truck tyre pyrolysis machine
1.The first in the world to have created the new heating structure that combined the advantages of burning the reactor and heating the main reactor by hot air.
2.The technology of avoiding the reactor of being burnt through by reforming the furnace, which will lengthen the life span of the main reactor for 2 to 3 years which saves quite amount of money for customers to maintain and update the continuous and batch used tire pyrolysis equipment, and reduces the rate of depreciation of WJ-6 tire recycling equipment.
3.The technology of improving the oil output by another 5% with the same machine.
Main Parts of Pyrolysis Plant:
Reactor
Burning Room
Gas Separator
Condensers
Oil Tank
Cooling Tower
Sync Gas Recycling System
Waste Gas Burner
Smoke Scrubbers
Carbon Black Discharging System
<1>.Energy-saving and low cost on operation
A: The exhaust gas is collected to be burned as supporting fuel for the reactor or compressed into liquid gas to save energy and prevent pollution.
B: Only three or four workers are needed to operate the machine
<2>.Full open door
A: National patent.
B:Speedy Loading in and steel drawing out, easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
<3>.Environment-friendly
A: Smoke during operation:Adopting special gas scrubbers, remove acid gas and dust from smoke.
B: Smell during operation:Fully enclosed during the operation, no smell at all.
C: Water pollution:During the operation, the water we use is recycling one to cool down the gas oil and convert into liquid oil in the condensers. No pollution at all.
D: Solid pollution:The solid after pyrolysis is the crude carbon black and steel wires which can be deep processed or sold directly with its value.
<4>.Security
A: Adopting automatic submerged welding-arc technology.
B:All of the weldings will be detected by the ultrasonic nondestructive testing method
C:Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
D:Safety devices:Anti explosion device, emergency valves, pressure and temperature meters, as well as the alarming system.
<5>.Auto-discharging system
Completely enclosed design to prevent dust under high temperature, no leaking, clean and time-saving.
Production flow chart (pyrolysis process system)
| Process Time of 10 tons Pyrolysis Plant | |
| Feeding | 1~2h |
| Heating | 8~9h |
| Cooling | 3~4h |
| Discharging | 1~2h |
| Steel Pulling Out | 20minutes |
Raw Materials and Final Products:
Raw materials: Waste tyres, waste rubber and waste plastics, etc.
Final products: Steel wires, fuel oil, carbon black and sync gas...
Feasibility Analysis for Your Reference:
Note: A. This analysis is made with capacity of 10Mt tyres per day per batch.
B. Please modify relative prices according to your actual market conditions.
| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10MT |
| 2 | Raw Materials | Waste Tyres |
| 3 | Cost of Tyres | 10T x 600/MT=6,000.00 |
| 4 | Cost of Catalyst | 10MT x 0.3% x 5000/MT=150 |
| 5 | Labour (Daily) | 4P x 150/D/P=600 |
| 6 | Electricity & Water | 200 |
| 7 | Fuel Cost (coal) | 0.45MT x 400=180 |
| 8 | Total Cost | 7,130.00 |
| 9 | Oil Income | 10MT x 40% x 2500/MT=10,000.00 |
| 10 | Steel Income | 10MT x 13% x 500/MT=650.00 |
| 11 | Carbon Income | 10MT x 35% x 300/MT=1050.00 |
| 12 | Gross Income | 11,700.00 |
| 13 | Daily Net Income | 11,700.00-7,130.00=4,570.00 |
| 14 | Monthly Net Income | 4,570/D x 25D=114,250.00 |
| 15 | Yearly Net Income | 114,250.00/M x 11M=1,256,750.00 |
. Packaging Details: 1*40FR and 1*40HQ for 10 tons
2*40 HQ for 5 tons, Weight: about 30tons
After-sales Services:
a.We have professional service staff who are responsible for your plants besides
our sales managers and technicians.
b. Engineers available to go overseas for plant installation.
c. Quality warranty period: one year for the main reactor of pyrolysis machines and lifetime maintenance for completing machines.
About Our Company:
Shangqiu Jinpeng Industrial Co., Ltd, which was founded in 1985,
is the first professional institute in recycling and utilization of solid wastes (waste rubber, waste plastics, waste tyres, etc.) in China,
It is also a technology innovative demonstration enterprise involving scientific research, manufacture and sales together. Now the company covers an area of 113,220 square meter.
And its annual sales amount are about 300 sets and total sales amount is 180 million RMB per year.Own 23 national patents and engineering R&D center, CE ISO SGS Certificate
We expect your coming for negotiation and inquiry.
Product Categories : Waste Tyre Pyrolysis Plant > Batch Waste Tyre Pyrolysis Plant